Warehouse planning refers to the overall layout and design of storage modes, storage equipment, warehouse space and information management systems before warehouse operations. Professional warehouse planning providers develop optimal layout plans based on five core factors:
1.Workshop Conditions (Clear Height, Beam & Column Layout, Floor, Fire Protection Facilities)
Gezhi Racking calculates the clear height under beams to set rack height during selection. Beam and column positions limit rack layout; floor load capacity and flatness affect rack design and installation. Space for fire protection and lighting equipment must also be reserved.
2.Product Characteristics (Size, Weight, Total Storage Volume, Storage Unit)
Product dimensions determine rack specifications, while weight decides load-bearing capacity. Storage units including pallets, storage cages and loose goods require different rack types. When calculating total inventory, reserve space for business expansion in the next two years; relevant data can be analyzed via warehouse management systems.
3.Access Requirements (Storage Density, FIFO, Management Complexity)
Storage density and access convenience are mutually restricted: higher storage density usually reduces access efficiency. Some racks offer great storage capacity but cannot support strict FIFO. Automated AS/RS balances high density and fast access yet requires higher investment. Rack selection balances multiple demands to match warehouse operation strategies.
4.Material Handling Equipment (Forklift Type, Aisle Width, Lifting Height & Load, Turning Radius)
All rack access operations rely on forklifts, so rack design must match handling equipment. Aisle width determines whether counterbalance forklifts or narrow-aisle stackers are used. Forklift models are selected based on lifting height, load capacity and turning radius.
5.Inbound & Outbound Volume (FIFO, Access Frequency, Throughput)
Certain rack types deliver high storage density yet low throughput, suitable for low-turnover inventory. Warehouse throughput is the core benchmark for rack selection; high-turnover warehouses prioritize racks with fast access performance.